Turn to Controlled Fluidics for our deep expertise and high-quality products. Our mission is to provide innovative technical solutions for fluidic design and plastic machining challenges that allow you to focus on the business of building your novel devices. Let’s get started!

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CONTROLLED FLUIDICS
18 Hollow Oak Lane, Milford, NH 03055

Monday-Friday | 8am-4:30pm EST

LET OUR EXPERTS GUIDE YOU TO SUCCESS

Controlled Fluidics provides more than a finished product. We help you navigate every phase of your project. From the design process to materials selection to hardware alternatives, our experienced engineers are ready to guide you to your desired outcome. Getting started is easy!

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THE CONTROLLED FLUIDICS DIFFERENCE

Controlled Fluidics is highly respected for our specialty plastic bonding and custom plastic assembly expertise and products. Our precision plastic machining experience dates back to 1980, and our experienced staff is led by highly knowledgeable engineers. We are committed to creating the finest precision manifolds and plastic components, and our responsiveness and delivery speed set industry standards.

Since 2011, Controlled Fluidics has partnered with customers to solve precision plastic machining and manifold fabrication challenges. We thrive on developing ground-breaking technologies, and our experts are ready to assist you with your complex designs.

QUALITY

Precision Results

Controlled Fluidics focuses on top quality at every stage of your manifold fabrication or plastic machining process. Our expertise is unmatched, and our engineers communicate clearly with customers about your specific needs in order to produce the most precise, highest-quality product.

We are ISO 9001:2015 registered and adhere to the following standards:
ANSI/ASQ Z 1.4
ANSI/NCSL Z 540-1-1994
A copy of our ISO registration letter is available upon request.

DELIVERY

Short timeline? No problem.

Short lead times are a common challenge in a manufacturing landscape focused on driving innovation to market. Controlled Fluidics is committed to supporting our customers on even the tightest timelines. Depending on the manifold configuration, we have multiple options for rapid response solutions:

  • Quick turn delivery in as little as one week for printed manifolds.
  • Quick turn delivery in as little as two weeks for production equivalent two-layer manifold in acrylic.
  • Quick turn delivery in as little as three weeks for production equivalent two-layer manifold in Ultem or PC.
  • Quick turn delivery in as little as four weeks for production equivalent three (or more) layer manifold in any material.

For machined plastic parts, our quick turnaround can be as short as 2 weeks for small quality, medium complexity work. Polishing generally adds 2 days. More complex parts or difficult-to-source material does add time.

If your project requires a quick turnaround, why wait? Contact us today to learn more about how we can deliver a complete product in the shortest possible time frame.

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ENGINEERING

Experienced and Solution-Focused Plastic Engineering Services

Controlled Fluidics is here to help with your engineering challenges. Our team of five engineers draws on over sixty years of combined plastic machining experience to create the most effective, creative, and budget-friendly plastic machined component or bonded manifold solutions possible. We have processed virtually every type of material that is available as a stock shape--and many more via custom extrusion. We support our customers through critical and complicated portions of the machining process, including:

  • DFM – Difficult-to-machine parts are our bread and butter. We provide design assistance to confirm that a plastic component is manufacturable even when it pushes the boundaries of machining. If not possible, we will tell you and can guide the discussion to figure out what is practical.
  • Material choice – Concerns with cost, mechanical properties, and chemical resistance are common. Our knowledge and library are extensive, covering all the available plastics. When conventional materials don’t support a project’s requirements, we turn to custom blended plastics for out-of-the-box solutions.
  • Assembly – Today’s customers often need support beyond the traditional machined plastic part. Our engineers are familiar with many component suppliers and best practices to integrate into a final subassembly
  • Design – Need assistance on the design front to accelerate the product launch? We can help. The Controlled Fluidics team can assist with compone

Our team finds solutions for even the most complicated high-performance plastic machining projects. Reach out to learn more about how we can create a bonded manifold or plastic machined component that will meet every one of your project’s unique requirements.

PREPRODUCTION

Finding solutions, optimizing design, delivering quickly

In conjunction with our engineering services, preproduction support is another important way we help our customers speed their launch to market. Manifolds are the heart of a fluidic system, and integration of components into a unified working control device often requires multiple iterations. At Controlled Fluidics, we will deliver support through many milestones as your device evolves, including:

  • Full design reengineering, as needed, to help work through bugs
  • Rapid design review and brainstorming sessions to consider alternative approaches
  • Design optimization to reduce complexity and lower costs
  • Material selection to ensure the best choice for the customer’s application

When you trust Controlled Fluidics with your project, you’ll benefit from our decades of high-precision plastic engineering and machining expertise. Get in touch to learn more about how we can deliver the perfect component for your specific needs.

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"I want to thank you and all those at Controlled Fluidics who helped complete this project. We have been extremely happy with the quality of work done and your customer service has been outstanding. We will definitely keep Controlled Fluidics in mind for any work we could possibly push your way."
(Industry: Defense & Military)

ENGINEERS READY TO HELP

Have Controlled Fluidics bring your custom plastic machining design to fruition.

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PRECISION PLASTIC TURNING

When your project needs spec perfect, difficult to machine parts, Controlled Fluidics is the provider you choose. With decades of experience not just in turning plastic but in turning precision parts, Controlled Fluidics brings our engineering expertise to make sure that you end up with precisely the right part. Our finished products will perform as you need for as long as you need, in the environment where you place them. With our seven-axis lathe, we are ready to create close tolerance, precision finish components that bring your project to life.

HIGHLIGHTS OF OUR CAPABILITIES ARE:

Finish and Tolerances

Pushing the limits of technology, we produce superior finishes and extremely close tolerances. Finish and tolerances are often intertwined. We can produce lathe components with tolerances to +/-.0002 given an appropriate material choice and part size. Finishes below 32 microinches are typical with finishes of less than two microinches possible.

Many medical devices require clear turn components when machining amorphous plastics. Using cutting-edge techniques, we can produce lathe parts for optical applications directly from the machine tool, always with low stress and with no post machining polishing required. Our efficiency is the key to offering our customers more competitive pricing.

See-Through Applications

Plastic Lathe Micromachining

Controlled Fluidics specializes in small/micromachining. Typical applications are in the cable industry, producing high performance turned insulators in Teflon and Ultem. Tolerances are held close, normally +/- .0005 or better. Our customers can count on us for post annealed Teflon lathe parts. We adapt our machining for turned components that require post anneal for stress relief.

Challenging Configurations

Rings held to close tolerance, parts with thin walls, and unstable materials are familiar challenges in turning. We manage these difficult configurations with proprietary stress relieving and specialized tooling. Polyolefin lathe work is one of our specialties, allowing us to hold close tolerances with a superior, burr-free finish.

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If you need lathe parts to test your design, but 3D printed components are too inaccurate, Controlled Fluidics can help. We build production-quality parts in small batches, allowing you to try before you commit. Customers benefit from the flexibility of getting additional clear components to help with process visualization.

Prototype

Material Knowledge

Over more than twenty years of experience, we have turned nearly every type of plastic available in stock form. We have produced thousands of lathe plastic parts in a multitude of configurations. This deep experience is applied to the customer’s designs, providing support for material selection and manufacturability.

FEATURED PRODUCTS