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Stop Wasting Time on Trial-and-Error Designs

Get the strategies that prevent costly mistakes and accelerate development.

Whether you're a seasoned engineer or just starting out, this section will walk you through the essential considerations for electrical and outgassing to create efficient and reliable plastic manifolds. We'll focus on the other three main critical aspects: electrical, UV, and outgassing properties. We will define a few terms that are integral to understanding these as a whole. This will also give ground-level knowledge of the various terms used later on when delving further into our materials pages and exploring those in greater detail.

ELECTRICAL PROPERTIES FOR PLASTIC MANIFOLDS

In certain applications requiring some element of electrical compatibility, engineers cannot deny the importance of a few key factors, like volume resistivity with both dielectric constant and strength. They play an essential part in a manifold's overall performance and longevity. Different applications demand certain properties, and choosing the right plastic material that fits the job stands as one of the most important factors for consideration.

Selecting Materials for Electrical Performance

When selecting materials for electrical purposes in plastic manifolds, we strongly urge you to keep these factors in mind. Many types of plastic are inherently insulating, however, some do a better job than others and depends greatly on the purpose of the product. Does it need to resist electrical input or assist in electrical efforts? What other properties does it require to function and perform optimally?

IMPORTANT TERMS & DEFINITIONS

Dielectric Strength

If the products needs to resist electrical conductivity, we highly recommend choosing plastics with superior dielectric strength to prevent electrical breakdown or system failure. Keeping electricity from interfering increases safety for not only anyone working with the product but also any other adjoining assemblies or components. Controlling electrical elements increases predictability and reliability. Many experts name materials like UHMW,  PET, and CPVC as having the highest resistance to electrical conductivity.

In that vein, thermal stability marks itself as crucial for sustained performance. Designers need to ensure that their plastic can withstand temperature variations without compromising those electrical properties, again protecting the operators and their systems.

Dielectric Constant

Alternatively, the plastic manifold may need to assist in electrical conductivity. If that is the case, then we recommend seeking a material with a high dielectric constant.

In the chart here, it displays those plastic materials that have the ability to help electrical inputs and purposes and which are not the best. In the case of needing more electrical conductivity support, most manufacturers can add special additives to enhance a manifold's conductivity. However, this can also add another level of complexity to the project. We recommend to consult with an expert to assess a project's requirements to determine its necessity.

thumbnail_image011-768x696.png
Data courtesy of Omnexus

Volume & Surface Resistivity

Volume resistivity measures how difficult electricity's journey is from one end to another based on a material's thickness. Those materials with high volume resistivity create more challenges for electricity to flow through the material. This is indirectly related to surface resistivity as well as dielectric strength, however, they still act as separate concepts.

We have detailed out those volume resistivities for different plastic materials in this chart here.

Surface resistivity applies to the surface of a plastic material (in this case). Whether the material has smoother "roads" for the electricity to pass or harbor more obstacles, this influences a material's electrical performance that engineers also need to consider when selecting a material for their product.

thumbnail_image009-768x599.png
Data courtesy of Omnexus

Simplify Complex Plastic Design Decisions

From material selection to finishing methods, this guide covers it all.

PLASTICS' UV RESISTANCE

Many industries utilize UV light for varying purposes or need resistance to it for weather-related purposes (among several others). As we keep saying, some materials have a higher resistance to such forces than others. If you know that your product will need to meet the following criteria, then we suggest a higher-performance material that would suit its purpose.

  • Durable performance against prolonged sun exposure
  • Fade resistance
  • Weatherproof reliability
  • Assured longevity

We have detailed some of our most popular plastics used and their associated UV resistance grades in the following table.

PLASTIC

UV RESISTANCE

ABS

Poor

 

Acetal

Poor

 

Acrylic

Good

 

CPVC

Fair

 

CTFE

Good

 

ECTFE

Good

 

ETFE

Good

 

HDPE

Poor

 

Noryl

Good

 

Nylatron

Poor

 

Nylon

Poor

 

PBT

Fair

 

Peek

Good

 

PES

Fair

 

PET

Fair

 

Polycarbonate

Fair

 

Polysulfone

Fair

 

PP

Fair

 

PPS

Good

 

PVC

Good

 

PVDF

Good

 

Teflon®

Good

 

Torlon

Excellent

 

UHMW

Fair

 

Ultem®

Excellent

 

Data courtesy of Omnexus

CONSIDERING OUTGASSING

Outgassing means the release of gases trapped within a plastic. Each plastic material will have some number of gases which will release over its lifetime. The release of gases is especially important in vacuum applications and where off gassing can affect the results.

Here is a table of materials and their likelihood of outgassing.

 

PLASTIC MATERIAL

OUTGASSING LEVEL

ABS

High

 

Acetal

Moderate

 

Acrylic 1,2

High

 

COC/COP

Low

 

CTFE

Low

 

ECTFE

Low

 

HDPE

High

 

Noryl

High

 

Nylatron

High

 

Nylon

High

 

PEEK

Low

 

PET

Low

 

Polycarbonate 1,2

Moderate

 

Polysulfone

Low

 

PP 1

Moderate

 

PPS

Low

 

PVC 1,2

High

 

PVDF

Low

 

Tecadur

Low

 

Teflon® 1

Low

 

Torlon

Low

 

Ultem®

Low

 

 

Find the Right Design Resource for Your Project

Two guides. Two ways to master precision plastic design. Whether you’re looking for the complete reference or a quick design overview, we’ll help you get started.