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Aerospace projects demand lightweight, stable, and dimensionally accurate plastic components that perform under intense conditions. Devices need to handle vibration, vacuum, temperature extremes, and tight safety margins without compromise. Controlled Fluidics engineers use their extensive experience to design and machine custom plastic parts and bonded manifolds that are already flying in satellites, deep space missions, and commercial aircraft systems.
We know that cheap parts won't work for your mission. What all do you get from us?
Aerospace OEMs partner with Controlled Fluidics for custom plastic manifolds, valves, and structural components that reduce weight while maintaining stiffness and stability. Typical applications include fluidic control, fuel and oxidizer handling, cooling circuits, instrumentation, and life‑support subsystems in aircraft, UAVs, satellites, and space vehicles. Get these non-negotiable features in your next project:
Aerospace programs require controlled processes, documented traceability, and repeatable quality. Controlled Fluidics operates with stringent quality control and inspection procedures tailored to aerospace and high‑reliability markets. Materials, machining parameters, and bonded assemblies are validated to meet demanding performance, cleanliness, and reliability expectations for flight hardware.
We are ISO 9001:2015 registered and adhere to the following standards:
Your partner in your next aerospace project should mean collaboration with a team that's wholly dedicated to your success. We value joint cooperation and open communication, working closely with our aerospace customers and clients to ensure every project takes flight effortlessly. What else?
Components we create are used in satellites, deep space exploration, and commercial air travel systems.
Our precision plastic machining lineage dates back to 1980 with aerospace‑experienced engineers supporting design and DFM.
Deep expertise in bonding, machining, and manifold development specifically for high‑performance plastics, not metals.
Early‑stage design reviews, manufacturability feedback, and quick-turn prototypes to de‑risk complex aerospace programs.
Controlled Fluidics machines and bonds a wide range of aerospace‑grade plastics including PEEK, PEI (Ultem), PTFE, acrylic, polycarbonate, and other high‑performance polymers selected for strength, thermal stability, chemical resistance, and low outgassing. Tight-tolerance CNC machining, micromachining, and precision bonded manifolds support compact, complex aerospace assemblies where leak-tight performance and dimensional stability are critical. We meticulously perform:
We offer specialized plastic machining services and manufacturing for aerospace devices, components, and even micromachining the smallest parts for compact assemblies.
Lightweight manifolds and plastic components for satellite fluid management and instrumentation.
Deep space missions: Components engineered for vacuum environments, radiation considerations, and extreme temperature ranges.
Vibration-resistant components engineered for propulsion, environmental control & avionics cooling.
Peruse some of our related written works on aerospace trends and their plastics relationships.
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Controlled Fluidics machines manifolds, housings, brackets, covers, structural supports, and complex fluidic and thermal components from a range of aerospace‑grade plastics.