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Machined Plastics
Plastics
Machined Plastic Parts Materials ABS Plastic for Machined Parts & Prototypes Acetal & Delrin MachiningAcrylic Plastic Materials & MachiningCOC/COP Plastic Materials & MachiningCPVC Plastic Material & MachiningCTFE/KEL-F Plastic Material & MachiningDelrin AF Plastic Material & Machining ECTFE/Halar Plastic Material & Machining Fluorosint® 500 and 207 Plastic Materials & MachiningHDPE Plastic Material & MachiningLDPE Plastic Material & MachiningNoryl® Plastic Material & MachiningNylatron GS: Self Lubricating Nylon for Precision MachiningNylon 6/6 Material & Machining PBT Plastic Material & MachiningPEEK Plastic Material & Machining PES (Radel A) Plastic Material & MachiningPlastic Machining With PETPhenolics/G10 Plastic Machining Polycarbonate Plastic & MachiningPolypropylene Plastic Material & MachiningPolysulfone Plastic Matetial & MachiningPPS Plastic Material & MachiningPVC Plastic & Machining PVDF Plastic Material & MachiningRadel® Plastic Material & MachiningRexolite® Plastic Material & Machining Tecadur Plastic Material & MachiningTeflon® Plastic Machining (PTFE) | Controlled FluidicsTorlon PlasticMaterial & MachiningUHMW Plastic Materials & MachiningUltem® (PEI) Plastic Material & MachiningVespel® Plastic MachiningPOLYMER OPTIONS
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Controlled Fluidics engineers and manufactures bonded plastic manifolds for OEM components and systems that require precise fluid control, reliable scale-up processes, and repeatable quality. Our team supports you from the start with reviews of designs for manufacturability (DFM) through validation and ongoing production with processes tailored for medical, diagnostics, life science, industrial, and semiconductor fluidic assemblies.
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Bonded Multilayer Manifolds

Does your product have bends, curves, or similar channel features? Simplify those complex fluidic challenges in your product's design with bonded manifolds.
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Drilled Single-Layer Manifolds

For engineers looking for a low-cost, easier-to-design solution, consider a drilled manifold. Drilled manifolds are created by machining alone, without layers.
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Manifold FAQs

Outsource manifold and component assembly to streamline your production cycles and shorten timelines.
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Microfluidic Components for Cell Therapy, Bioprocessing, & Pharma

Custom plastic microfluidic manifolds and chips for cell therapy manufacturing, bioprocessing, and pharma R&D. Tight-tolerance microchannels, biocompatible materials, and bonded manifolds for GMP-adjacent platforms from prototype to scalable production.

ENGINEERED FOR OPTIMAL OEM PERFORMANCE

Controlled Fluidics combines precision machining, bonding, and microfluidic expertise to help OEMs reduce leak paths, simplify assembly, and improve system reliability with each manifold solution optimized for the 3 main factors: flow, pressure, and chemical requirements. We also ensure that components are aligned with your volume and cost targets from prototype through full production. Working with us means that you get:

  • Design support to translate tubing and fittings into integrated bonded manifolds.
  • Material selection for biocompatibility, optical clarity, and chemical resistance.
  • Scalable processes that reduce risk transferring from prototype to higher volume manufacturing.
DISCUSS YOUR OEM MANIFOLD REQS
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BONDED MULTILAYER MANIFOLDS FOR COMPLEX FLOW PATHS

Bonded multilayer manifolds are ideal when your device requires complex 3D channel routing, bends, crossovers, or integrated features that cannot be achieved with straight drilling alone. Multiple plastic layers are machined then bonded to create precise internal geometries while maintaining a compact footprint.

  • Integrate valves, filters, sensors, and optical paths into a single assembly.
  • Reduce assembly steps and leak points compared to tubing and fittings.
  • Support for pilot builds and validated production runs.
SHARE YOUR DESIGN & GET GUIDANCE NOW
Rectangular orange ULTEM transparent plastic manifold with a grid of raised cylindrical pegs and CNC machined lines forming multiple rectangles and pathways across the surface.

DRILLED SINGLE-LAYER MANIFOLDS FOR COST-EFFECTIVE DESIGNS

For OEM organizations that need straightforward flow paths and fast development, drilled manifolds offer a simple and lower-cost solution. Channels are created by precision machining in a single plastic block, avoiding multilayer bonding while still delivering accurate flow control and easy port access.

  • Ideal for early-stage prototypes and lower-complexity instruments.
  • Simplifies design, inspection, and cleaning compared to multi-part assemblies.
  • Can be a bridge to multilayer or injection-molded solutions as volumes grow.
SEE HOW DRILLED MANIFOLDS CAN BENEFIT YOU
A tan ULTEM plastic bracket with a large circular cutout at the top, several smaller circular and rectangular holes, and structural arms on either side.

MICROFLUIDICS PLATFORMS FOR MICROSCOPIC OPERATIONS

Controlled Fluidics supports OEMs developing microfluidic cartridges and manifolds for diagnostics, life science, and analytical applications. Micro-scale channels and features are engineered for controlled mixing, separation, and detection with surface finishes and tight tolerances tuned to your assay needs.  

  • Support for microfluidic chips, cartridges, and hybrid macro–micro manifolds.
  • Integration of optical windows, detection zones, and sample preparation features.
  • Process development to bridge from R&D pilots to cartridge production.
SEE HOW WE ADVANCE MICROFLUIDIC TECHNOLOGY
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MANIFOLD ASSEMBLY & OEM INTEGRATION

OEMs can outsource manifold and component assembly to Controlled Fluidics to reduce internal labor, shorten build times, and improve consistency across production lots. Assembly services can include fittings, tubing, valves, sensors, and sub-assemblies configured and tested to your specifications. Have questions? 
GET YOUR QUESTIONS ANSWERED NOW
Complete Manifold Assembly

GET DIRECT ANSWERS TO YOUR MOST NICHE QUESTIONS

Get some time with our engineers to discuss your design before production.
REQUEST A DFM REVIEW & QUOTE